BWB Tool Kit
by Joseph Kennedy

CONTENTS

§         Introduction

§         Siting

§         Workers

§         Construction site

§         Construction yard for Production of houses

§         Design/ Layout

§         Process-based design

§         Work with local community

§         Desires of community primary

§         Overview of systems approach to design

§         General over-arching concerns

§         “Patterns” based on local culture (see A Pattern Language)

§         Utilizing assessment materials

§         Food, bathroom use, etc.

§         Be sure to talk to the women!

§         Circulation

§         Weather protection

§         Protection against natural disaster

§         Security

§         Affordability

§         Maintenance

§         Energy-efficiency

§         Passive solar

§         Basic ideas on how rooms can best go together for efficient planning

§         New buildings

§         Add-ons/repair of existing

§         Materials

§         Foundations Options and Drainage

§         Earthbags

§         Wall Systems

§         Straw bale Construction

§         Cob Construction

§         Adobe Construction

§         Others

§         Doors and Windows

§         Roofs, Ceilings and Insulation

§         Plasters and Finishes

§         Floors

§         Utilities

§         Landscaping

§         Tool and Material List

Introduction to Locally-Appropriate Building

What is “locally-appropriate?

§         Local materials

§         Native skills

§         Promotes cultural continuity

§         Sustainable

§         Based on principles of “natural building”

What is natural building?

§         “Any building system which places the highest value on social and environmental sustainability”  Michael Smith

§         Minimizes ecological impact

§         Healthy, beautiful, comfortable, spiritually uplifting and inexpensive

§         Utilizes easy-to-learn techniques and locally available renewable resources

§         Human labor and creativity instead of capital, high technology and “experts”

§         Regionally appropriate

§         Depends on local ecology, geology and climate, building site, and needs and personalities of builders and users

§         Not a new idea – rediscovering ancient techniques and applying them to our modern living situations

Environmental Impact

§         Building industry is a major contributor to environmental problems

§         Deforestation, mining, greenhouse gases, energy and water use – all from building construction and use

§         Most natural building materials are biological by-products, or minimal impact mined minerals – these are low-embodied energy materials

§         Natural builders try to minimize and localize damage

§         Use of local natural materials reduces dependence on manufacturing and transport industries

§         Use of recycled materials to reduce pollution, turn waste into a resource.

Human Health

§         Modern buildings are making many people sick.  Toxic materials in buildings that don’t “breathe”

§         Natural buildings are life enhancing

§         Modern buildings – artificial angles and colors – may be detrimental to psychological health

Social Justice

§         Modern building industry takes the power to build houses out of the hands of people

§         1/3 of the world’s population is homeless or in substandard housing

§         Current building codes reduce options – leading to higher costs

§         We think we have to pay experts – architects and builders a lot of money for a big house

§         There is a great need for affordable housing

§         New options which utilize local materials and owner’s labor can bring down costs, especially in labor-rich countries

§         Natural builders advocate small houses which use passive-solar techniques for heating and cooling

§         A small low-cost house provides more time for family, friends and creativity

§         Natural building creates a different social dynamic than conventional construction

§         Whole family can get involved

§         Natural building worksites can be safe places for children

§         Building a natural building with friends builds community as well

§         Natural buildings reduce our impact on the environment – frees up resources for the less-privileged and future generations

SITING

Selecting a site

§         One of the most critical design decisions

§         Difficult to correct a bad siting decision once building is built

§         Best to spend a lot of time on building site to determine weather patterns, special spots, sun patterns, etc.  Ideally one full year to experience the seasons

§         Do research – speak to neighbors, consult historical records etc.

Physical Site Characteristics

§         Slope – A sloped site can help drain water and air.  Gravity can help with many common household needs (moving water, etc.)  Excavation can provide building materials

§         Aspect – South facing slopes (northern hemisphere) are best for buildings (opposite in southern hemisphere)

§         Drainage – well-drained soils are best.  Stay away from seasonal creeks and gullies

§         Subsurface geology – dig a lot of test holes to see what is there

§         Proximity to water (potable)

§         Proximity to growing areas

§         Potential

§         Do not build on good agricultural soils

§         Existing

Microclimate

§         Solar access – make sure sun can hit your building from the south (north in southern hemisphere)

§         Shade – shaded areas are best on southwest (northwest in southern hemisphere), west parts of site.  Deciduous trees or vines shade in summer but let in light in winter

§         Prevailing winds – find out which directions storms and pleasant breezes come from (can be different in different parts of day/ year)

§         Air drainage – avoid low spots (frost hollows) where cold air collects

§         Fire – avoid ridges or hilltops

§         Floods – stay above “worst-case” flood zone

Site Planning

§         Master planning – how does your building fit into existing and future development

§         Access – how will you get yourself, materials to site

§         Water and utilities – determine how will you get them to site, how you will remove/treat wastes

§         Building materials – determine where they will come from.  Consider using local materials as much as possible.  Store near site, on “uphill” part if possible to make transport easier.

Social and Political

§       Zoning and regulations – find out land use near you, zoning restrictions.  Develop good relations with neighbors

§       Privacy – visual, noise, smells, light

§       Security – from natural and social stresses

§       Community – isolated or near others

§       Easements – when someone else has permission to do something on your property

§       Future development – check with local planning department

Other Considerations

§         Views

§         History – archeological, cultural, toxic uses in past

§         Ecological impact – determine the habitats of other species

§         Consider building on “worst” part of site (most disturbed/impacted) for ecosystem rehabilitation

§         Feng Shui/ Intuitive placement

§         Chinese art of placement (known as “geomancy” in the west)

§         Intuitive sense of what “feels” right

§         Don’t build on most “magic” spots

§         Staying put – consider staying where you are and improving where you already live

§         Renovation of existing structures

§         Often the most desired option

§         Commutes – sites with long transportation commutes will outweigh any energy savings in buildings

§         Available resources – are good building materials on site?

§         Remoteness – building in remote areas can disrupt wilderness and lead to further development

§         Size – determine smallest “destruction zone” you can manage

§         Rope off fragile areas during construction

§         A smaller house saves energy and resources too

DESIGN CONCEPTS

Process-based design

§         Work with local community

§         Desires of community primary

§         Work with rough models, sketches, mockups

§         Reduce reliance on highly-detailed “plans”

§         These can be produced once good design is determined for reference

Overview of systems approach to design

§         Holistic Design Approach

§         Consider all aspects at once

§         Planning thoroughly early on to avoid costly mistakes

§         Flexible design “philosophy” to fit local needs and conditions

§         Wise choices of materials and design to save energy

§         Good construction – so lasts as long as possible

§         “Good” design

§         Solves more than one problem at a time, does not create any new ones

§         Works well at all levels, not just a few

§         Creatively works with local skills and resources

§         Improves balance and harmony

§         Is flexible

§         Open to future renovation/ addition

§         Sustainable design

§         Uses land appropriately, reduces destructive activities

§         Uses resources efficiently

§         Supports human health through choice of materials and methods

§         Strengthens the local economy and supports the community

§         Conserves the Biosphere

§         Protects agricultural sites, cultural resources, and archeological remains

§         Creates nice places to live

§         Creates buildings which are inexpensive to build and operate

General Over-arching Design concerns

§         “Patterns” based on local culture (see A Pattern Language)

§         Utilize assessment materials to determine

§         Work these out extensively with local people

§         Do not make assumptions

§         Food, sleeping, bathroom use, etc.

§         Be sure to talk to the women!

§         Circulation

§         Weather protection

§         Protection against natural disaster

§         Structural considerations

§         Security

§         Affordability

§         Maintenance

§         Energy-efficiency

§         Passive solar

§         Basic ideas on how rooms can best go together for efficient planning

§         Nice detailing

§         Integration of indoor and outdoor space

§         How done is dependent on climate

§         Examples: Hot/dry – courtyards

§         Hot/humid - verandas

Building Types

§         Different strategies for each type

§         Residential

§         Commercial

§         Industrial

§         New buildings

§         Add-ons/repair of existing

§         Transitional

§         Temporary

§         “Ecological design” is one such approach

§         Basic Ecological Principles

§         Systems

§         Flows and cycles

§         Waste equals food

§         Carrying capacity

§         Design Principles

§         Solutions grow from place

§         Ecological accounting informs design

§         Design with nature

§         Everyone is a designer

§         Make nature visible

Ecological design

§         Healthy for people and planet

§         Non-toxic materials

§         Less destructive to the ecosystem

§         Healthy indoor environment

§         “Restorative” design helps improve degraded ecosystems

§         Ecologically-designed homes ideally produce own energy and food, collect clean air and water

§         Design Principles

§         Solutions grow from place

§         More here

§         Ecological accounting informs design

§         More here

§         Design with nature

§         More here

§         Everyone is a designer

§         More here

§         Make nature visible

§         More here

DESIGN PROCESS

Siting (see “Siting” section above)

§         Determine overall program

Programming

§         Identify cultural/spiritual components of design

§         Determine “program” (use assessment data)

§         Based primarily on desires of local people

§         Daily activities

§         Be sure to acknowledge desires for status, cleanliness, modernity, etc.

§         Creatively use local materials to satisfy these desires

Building design

§         Create sketches, model and/mockups, work on site as much as possible

§         Satisfy any code requirements – work with, not against code officials

Design factors

§         Climate – determines shape of house

§         Hot/dry or cold – compact

§         Conserves energy

§         Hot/humid – more spread out

§         Allows for cooling breezes

§         Also determines foundation/wall/roof/finish choices

§         Main rooms to the south (north in southern hemisphere)

§         Small efficient plan

§         Simple layout for ease of construction

§         Design to the module of materials at hand

§         Building materials

§         Reduce, reuse, recycle

§         Designs which can be readapted easily

Consider Environmental Impact of Design

§         Import materials from closest source

§         Use materials low in embodied energy

§         Life cycle analysis

§         Pay attention to building site – reduce impact on animals and plants

Energy Factors to Consider

§         Energy efficiency

§         Good insulation

§         Passive solar design

§         Good use of local energy resources

§         Wind, solar, hydro, etc.

§         Cooling – awnings, trellises, trees

§         Minimize west windows, create proper south overhang (north overhang in southern hemisphere)

§         Natural ventilation – cool towers, evaporative cooling, roof vents

§         Natural insulation – growing plants on outside of building

§         Use north side of building for cool storage

§         Thin buildings in hot humid climates for good cross-ventilation

Heating

§         Passive solar design

§         Place most of windows towards south (north in southern hemisphere)

§         Overhang blocks summer sun, lets in winter sun

§         Long thin house with big bank of south windows maximizes solar gain

§         Use thermal mass where sun hits to absorb and store heat (bricks, earth, adobe, etc.) Water stores heat too.

§         Attached greenhouse

§         Can add humidity to house

§         Trombe wall

§         Not so much of an issue in hot/humid climates

§         Additional Heat Sources

§         Efficient stoves/ovens

§         Provide proper combustion air/ venting

§         Radiant floor/wall heating

§         Fireplaces are not very efficient heaters but nice socially and experientially

Insulation

§         Helps keep temperature in the house even

§         Most important in roofs, then walls and floor

§         Avoid large skylights – major heat gain in summer, heat loss in winter

§         Natural insulation – cellulose, wool, cotton, straw

§         Reflective foil for undersides of roofs, roofs can be painted white for added reflection

§         But be aware of glaring light for neighbors

§         Thatched roof are good insulators

§         Make north wall particularly well-insulated (south in southern hemisphere)

§         Seal windows, doors against drafts

§         Window insulators – double-glazed windows, insulated curtains on inside, shutters on outside

§         Make sure fireplace has a damper, combustion air comes from outside

Healthy Buildings

§         Many modern materials give off toxic fumes

§         Sick building syndrome

§         Multiple chemical sensitivity

§         Use non-toxic building materials, paints, carpets, cleaning products, etc.

§         Metal in buildings – negative effects of electromagnetic waves

§         Make sure to ground metal in building to earth

Special Design Situations

§         Renovation

§         Temporary Structures

BUILDING MATERIALS

Criteria for choosing materials

§         Local availability

§         Natural

§         Recycled

§         Locally manufactured

§         Strength

§         Durability

§         Properties

§         Tensile capacities, etc.

§         Aesthetics

§         Cultural value

§         Symbolic value

§         Ease of workmanship

Local Materials

Natural Materials

§         What is “natural?”

§         One definition – that which is closest to the state found in nature

§         Non-harmful to humans and to the ecosystem

§         Natural builders use some “non-natural” materials with particularly useful or non-replicable properties as well (i.e. waterproof membranes, concrete in foundations)

Criteria for using materials

§         Ecological impact

§         Availability

§         Workability

§         Embodied energy (energy needed to produce and transport a given amount of material)

§         Impact of harvest/extraction from ecosystem

Specific natural building materials:

Earth

§         Composed of stones, gravel, sand, silt, clay and organic material

§         Stones largest-sized component, clay the smallest

§         Best earth for building – 20-30% clay, 70-80% sand

§         Building techniques which use earth – rammed earth, adobe, cob, earthbags, pressed earth blocks

§         Used for thousands of years.  At least 1/3 world’s population live in earth houses

§         Strong in compression, weak in tension

§         Needs special protection from water and earthquakes

Stone

§         Sedimentary, igneous or metamorphic

§         All earth materials were originally stone

§         Igneous stone

§         Formed by cooling of liquid magma

§         Some has air bubbles making it a good insulator (pumice)

§         Sedimentary stone

§         Sediments from erosion by wind or water cemented together by pressure and time

§         Layered – splits easily into flat pieces

§         Metamorphic stone

§         Igneous or sedimentary stone altered by heat, pressure or chemical weathering

§         Usually a good wall building material, splits easily into blocks

§         Best stone for building – angular with flat parallel sides

§         Stone makes excellent foundations

§         Thin flat stone can be used as a roofing material (slate)

§         Can be expensive and labor intensive to build with stone, but lasts a very long time

Gravel

§         Is comprised of small stones

§         Useful for lining drainage trenches and for creating rubble-trench foundations

§         Can be used to fill bags for a “low-tech” foundation – keeps water from wicking

§         Is an essential ingredient of concrete

§         Can form an ingredient in cob

Sand

§         Is small gravel

§         Essential material for earthbuilding techniques (with clay) and concrete

§         Angular sand best, but this type is often created by destructive mining practices

§         Fine rounded sand good for finish plasters

Clay

§         Smallest soil particle

§         Weathered from the mineral feldspar

§         Is composed of flat plates that stick well to themselves and each other

§         Essential as a binder in earthbuilding

§         Does not react well with cement

§         To find – notice clumpy soils, or soil with a lot of cracks

Bricks

§         Bricks are formed from clay on are then baked in a kiln

§         The higher the temperature they are baked, the harder they become

§         Bricks come in many shapes and sizes

§         Commonly used in walls but can also be used for floors or vaulted roofs

Tile

§         Flat thin element made from fired clay (curved tiles often used to form roof surfaces)

§         Used to create a hard, waterproof surface

§         They come in many different colors for decoration

§         Usually attached to a base material which is structurally strong (stone, concrete)

§         Used for floors, wall surfaces, counters and roofs

§         Tile roofs are excellent for catching rainwater

Sod

§         Is the interwoven roots of grass and the soil they capture

§         Can be cut into bricks and stacked like adobes

§         Placed on roofs to create a “living roof”

Wood

§         Comes from the harvesting of trees

§         Not all trees are good for building

§         Strong in compression, tension and bending

§         Lightweight, renewable, benign, flexible, forgiving, easy to build with

§         Little energy needed to process it and transport it

§         Can be used for posts, beams, floors, roofs, windows, doors, furniture and wall coverings

§         Must be used wisely to help decrease deforestation

§         Engineered timber created by gluing smaller pieces of wood together to form specially-shaped or sized members

Logs

§         Can be used to form walls – low insulation

§         Can also be used like bricks in cordwood construction

§         Logs “in the round” are stronger than milled lumber of the same cross-sectional size

Thatch

§         I the thick layer of reeds, grass, straw or palm leaves used as a roofing material

Reeds

§         Hollow stemmed water plants

§         Sheds water well, straight and long

§         Some reeds can be used to create structural roofs (vaults)

§         They are a lot of work to harvest, are of limited availability

Straw

§         Hollow stemmed stalk of cereal grains and grasses

§         Can be baled into large blocks and stacked to create walls

§         Used loose or fine as an additive to many earthbuilding mixtures

§         If long and strong can be used for thatch

§         Adds tensile strength, resistance to cracking, insulation value, increased workability of earthen materials

Concrete

§         Not a natural material per the above definition but used by many natural builders

§         Made of sand, gravel, water lime and Portland cement

§         Pozzolans (rice hull ash, fly ash, brick dust) can be used to replace some cement in concrete (as well as cement plasters)

§         Mixed wet and poured into forms

§         The less water used, the stronger the concrete

§         Can also be sprayed dry and wetted at the nozzle to form walls etc. (gunnite)

§         Solidified and cures over time

§         Is kept wet while it cures for increased strength

§         Very high in compressive strength

§         Needs reinforcing to resist tension

§         Can be used in foundations, walls, roofs, etc.

§         However, very high in embodied energy

§         Difficult to recycle

§         If cut into uniform slabs can be cemented together like stone to form foundations/walls

Steel

§         Iron and carbon – harder and more flexible than iron

§         Used for metal roofs, reinforcing and structural members (not recommended for the “Faraday cage” electromagnetic effect which some believe can effect health)

§         High in embodied energy but easily recycled

Bamboo

§         Largest of the grasses

§         “Culms” (stalks) used in construction

§         Strong in tension and compression, weak in bending

§         Grows very quickly and can replace wood in many applications

§         Needs appropriate design details for long construction life

§         Most common in the tropics

Lime

§         Traditional binder made from limestone or seashells

§         Mixed with sand for plasters and mortar

§         Limestone is burned then crushed, then mixed with water (slaking) to make lime putty

§         Lime putty is best lime for building.  Strongest in this form.  Gets better stored over time.

§         Dried hydrated lime is much inferior

§         High embodied energy, but possibility for local manufacture

§         Softer and more flexible than cement

§         Breathes

Paper

§         Can be pulped and mixed with clay or cement to make blocks

§         Powdered paper makes good insulation

Cloth

§         Used to make bags or for surface decoration

Recycled Materials

§         Reusing old doors, windows, etc.

§         “Trash” can be used in innovative ways, i.e. tires, bottles, cans, etc.

§         Entire buildings can be reused instead of torn down.  Saves embodied energy of original manufacture

Manure

§         Cow manure best

§         Used to make fine plasters

§         Fresh manure can be used to create floors

§         Be careful in using fresh manure to avoid pathogens

Organic Additives

§         Added to earth or lime mixtures to increase hardness, preservation, workability, or waterproofness

§         Includes: eggs, milk, blood, urine, oils, cactus juice, starch, tallow, sap, flour and molasses

SOIL TESTS

Clay Test

§         Sticky test – rub paste between fingers.  If it feels tacky it has clay.  The tackier it is the more clay it has.

§         Ribbon test – make a rod the size of a pencil.  Wrap it around your finger.  The less it cracks, the more clay it has

Visual Test

§         Clumpy soil is usually clay

§         Soil with lots of cracks when dry is usually clay

Jar Test

§         Collect subsoil samples.  Break up large clumps.  Clumpy soils should be crushed to a powder

§         Place in a straight-sided clear jar

§         Add water and a pinch of salt to help clay settle

§         Shake jar

§         Wait a few minutes, then shake jar again

§         First five seconds of settling – all sand and gravel will have settled out.  Mark side of jar at this point

§         Five seconds – ten minutes – all sand and silt will have settled.  Mark the jar at this new layer.

§         If water is clear at this point there is no clay

§         When all is settled mark the final clay layer and determine proportions.

§         It is important to mark the layers as they settle as it is sometimes difficult to distinguish between the silt and clay layers

Drop test (for cob)

§         Shape your proposed building mixture into a small ball.

§         Throw the ball in the air and catch it in your hand

§         If it flattens there is too much clay or water

§         If it cracks apart  there is too much sand or not enough water

§         If it keeps its shape it is good to build with

Crunch test (for cob)

§         Hold mixture to your ear and squeeze it

§         You will hear a “crunching” sound from the sand grains moving against each other which indicates that you have enough sand in the mix

FOUNDATIONS AND DRAINAGE

Purpose of foundation

§         Spreads load

§         Holds building together as one unit

§         Raises wall above water

Foundation choice determined by

§         Site considerations

§         Soil  characteristics

§         Seismic considerations

§         Building type

§         Load type (point or evenly distributed)

§         Frost line

§         Money vs. labor

Foundation marked with stakes for round buildings or “batter boards” and string for rectilinear structures

If building with concrete forms are needed (usually wood)

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